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Plastic formwork for greener construction – the innovation of MEVA takes sustainability to a new level

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Photos: MEVA Zsalurendszerek Zrt.
The MEVA plastic formwork shell offers business advantages, long-term reliability and tangible environmental benefits, contributing to a more sustainable future for the construction industry.

A detailed technical summary of the sustainability compliance of plastic formwork is available on the MEVA website provides a detailed technical summary of the sustainability compliance of plastic formwork. Based on certified EPD values, MEVA formwork is proven to be the most sustainable solution in the industry.

A MEVA plastic formwork shell is designed for more than 1,500 uses, while a traditional timber or composite formwork shell can only be used 50–150 times. This translates into material savings of up to 90% and life cycle emissions that are more than 80% lower. With a lifespan of more than 20 years and loss-free repairability, MEVA formwork truly remains in circulation – it does not generate waste, only recyclable resources.

The production of MEVA plastic formwork is a closed-loop process: polypropylene waste is recycled back into production, and aluminium is returned to alloy production. This practice saves several tonnes of CO₂ and hundreds of cubic metres of wood in a typical construction project each year.

While a timber or composite formwork shell generates an average of 350 kg CO₂e emissions during its life cycle, the MEVA plastic formwork shell only burdens the environment with 55 kg CO₂e – representing a carbon saving of more than 80%.

The difference is striking not only in terms of numbers, but also in terms of impact: a single plastic formwork shell is sufficient for up to a thousand concrete pours, while ten wooden or composite boards would be needed for the same number of cycles.

The MEVA formwork shell is therefore not only an economical choice in the long term, but also proof that sustainable construction is now a measurable, functioning practice – not a promise for the future, but a reality of the present.

The most sustainable formwork in the industry

The construction industry accounts for approximately 40% of the country's energy consumption, so every little step counts in reducing consumption. According to MEVA Zsalurendszerek Zrt., careful planning of formwork use can result in significant energy savings and cost reductions.

MEVA plastic formwork panels contribute to a more sustainable construction industry not only through their durability, but also by reducing the energy requirements of the construction process. The company's decades of innovation now offer tangible environmental and economic benefits to contractors worldwide.

„The energy consumption of a building undoubtedly includes the energy used to manufacture the products and technical solutions used in its construction... Careful formwork design and precise logistics can result in savings of up to hundreds of millions of forints. The energy used can be further reduced by using our company's market-leading innovation, plastic formwork, and this can also be reflected in the energy balance. This is also part of the necessary change in mindset, which offers advantages in terms of both energy consumption and cost savings.”

− emphasised Mihály Botta, managing director of Meva Zsalurendszerek Zrt. in Hungary and MEVA globally in Austria.

The role of shingle roofing in sustainability

Although many people associate energy efficiency primarily with the operational phase of a building, the energy requirements of the materials used in construction are also becoming increasingly important throughout the entire life cycle. Formwork plays a key role in this, as it is a fundamental tool in the construction of reinforced concrete structures and is indispensable in a significant proportion of construction projects.

The use of durable, reusable plastic formwork is therefore not only cost-effective, but also a significant environmental factor: it reduces timber consumption, transport requirements and waste generation.

The MEVA plastic formwork panels are a breakthrough in this regard. Compared to traditional wooden formwork panels, they not only have a longer service life, but are also fully recyclable, thus minimising one of the significant ecological footprints of the construction industry.

Advantages of plastic formwork

25 years ago, MEVA introduced plastic formwork, which offers a sustainable alternative to traditional wooden formwork thanks to its long service life and recyclability.

Key benefits:

  • 100% wood-free and recyclable
  • Suitable for more than 1,000, even 1,500 uses
  • 7-year comprehensive warranty, no complaints to date
  • 30 times more durable than plywood and 6 times more durable than coated formwork panels
  • Requires fewer mould separators with 90%
  • Easy to clean with a high-pressure washer
  • Can be adjusted, flexibly adaptable to any geometry

Timeless innovation

Many of the first plastic formwork panels manufactured by MEVA are still in use today, demonstrating the long-term reliability and economic benefits of this technology.

Sustainability is not a new direction in the company's operations, but a strategic principle that has been incorporated for decades. The Dunakeszi logistics centre also reflects this approach, which is based on efficient energy use and environmentally conscious operations.

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